A stud and track roll forming machine is a specialized cold-forming system used to produce metal studs and tracks for light gauge steel (LGS) framing in construction. These components form the structural framework for walls, ceilings, and partitions in residential, commercial, and industrial buildings.

Components of a Stud & Track Roll Forming Machine

1. Decoiler & Feeding System

• Uncoils and straightens the metal coil (typically 0.5mm–2.0mm thickness)

• Servo-controlled feeding for precise material advancement

2. Roll Forming Stations (12–24 stands)

• Progressive forming rolls shape the flat strip into studs (C-profile) or tracks (U-profile)

• Quick-change tooling allows switching between stud and track production

3. Punching & Notching Unit

• Hydraulic or servo punching for screw holes, service holes, and alignment notches

• Adjustable for different stud spacing (400mm, 600mm, etc.)

4. Cutting System

• Flying cut-off saw or hydraulic shear for precise length cutting

• PLC-controlled for variable lengths (e.g., 2.4m, 3.0m, 3.6m)

5. Output & Stacking System

• Conveyor belt or automatic stacking for finished studs/tracks

• Advantages of Using a Stud & Track Roll Forming Machine

• High production efficiency – Faster than manual fabrication

• Consistent quality – Uniform dimensions for easy assembly

• Customizable – Adjustable for different steel grades and thicknesses

• Cost-effective – Reduces labor and material waste

• Automation-ready – Can integrate with robotic stacking systems

Applications in Construction

• Drywall framing (residential & commercial buildings)

• Suspended ceilings

• Partition walls

• Prefabricated steel structures

• Container houses & modular building

Maintenance Requirements

• Regular lubrication of rollers and bearings

• Inspection of cutting blades & punches

• Alignment checks to prevent profile distortion

• PLC system updates for optimal performance