A stud and track roll forming machine is a specialized cold-forming system used to produce metal studs and tracks for light gauge steel (LGS) framing in construction. These components form the structural framework for walls, ceilings, and partitions in residential, commercial, and industrial buildings.

Components of a Stud & Track Roll Forming Machine

1. Decoiler & Feeding System

Uncoils and straightens the metal coil (typically 0.5mm–2.0mm thickness)

Servo-controlled feeding for precise material advancement

2. Roll Forming Stations (12–24 stands)

Progressive forming rolls shape the flat strip into studs (C-profile) or tracks (U-profile)

Quick-change tooling allows switching between stud and track production

3. Punching & Notching Unit

Hydraulic or servo punching for screw holes, service holes, and alignment notches

Adjustable for different stud spacing (400mm, 600mm, etc.)

4. Cutting System

Flying cut-off saw or hydraulic shear for precise length cutting

PLC-controlled for variable lengths (e.g., 2.4m, 3.0m, 3.6m)

5. Output & Stacking System

Conveyor belt or automatic stacking for finished studs/tracks

Advantages of Using a Stud & Track Roll Forming Machine

✅ High production efficiency – Faster than manual fabrication

✅ Consistent quality – Uniform dimensions for easy assembly

✅ Customizable – Adjustable for different steel grades and thicknesses

✅ Cost-effective – Reduces labor and material waste

✅ Automation-ready – Can integrate with robotic stacking systems

Applications in Construction

Drywall framing (residential & commercial buildings)

Suspended ceilings

Partition walls

Prefabricated steel structures

Container houses & modular building

Maintenance Requirements

Regular lubrication of rollers and bearings

Inspection of cutting blades & punches

Alignment checks to prevent profile distortion

PLC system updates for optimal performance